diff --git a/DOAN.Model/PBL/Dto/StoragelocationDto.cs b/DOAN.Model/PBL/Dto/StoragelocationDto.cs
index 84e909f..b06f41c 100644
--- a/DOAN.Model/PBL/Dto/StoragelocationDto.cs
+++ b/DOAN.Model/PBL/Dto/StoragelocationDto.cs
@@ -31,6 +31,16 @@ public class StoragelocationDto
public int? PackageNum { get; set; }
+ ///
+ /// 触发报警的箱子数
+ ///
+ public int? AlarmNum { get; set; }
+
+ ///
+ /// 是否缺料报警
+ ///
+ public int? IsLackAlarm { get; set; }
+
///
/// 箱子数
///
diff --git a/DOAN.Model/PBL/Storagelocation.cs b/DOAN.Model/PBL/Storagelocation.cs
index 19fc64e..153ea45 100644
--- a/DOAN.Model/PBL/Storagelocation.cs
+++ b/DOAN.Model/PBL/Storagelocation.cs
@@ -40,9 +40,21 @@ namespace DOAN.Model.PBL
///
[SugarColumn(ColumnName = "package_num")]
public int? PackageNum { get; set; }
-
+
///
- /// 是否亮灯
+ /// 触发报警的箱子数
+ ///
+ [SugarColumn(ColumnName = "alarm_num")]
+ public int? AlarmNum { get; set; }
+
+ ///
+ /// 是否缺料报警
+ ///
+ [SugarColumn(ColumnName = "is_lack_alarm")]
+ public int? IsLackAlarm { get; set; }
+
+ ///
+ /// 是否处于亮灯状态
///
[SugarColumn(ColumnName = "is_light")]
public int? IsLight { get; set; }
diff --git a/DOAN.Service/PBL/MESInteractionServcie.cs b/DOAN.Service/PBL/MESInteractionServcie.cs
index bc5d9dd..9cfd788 100644
--- a/DOAN.Service/PBL/MESInteractionServcie.cs
+++ b/DOAN.Service/PBL/MESInteractionServcie.cs
@@ -8,7 +8,6 @@ using Mapster;
using Microsoft.AspNetCore.SignalR;
using Newtonsoft.Json.Linq;
-
namespace DOAN.Service.PBL
{
///
@@ -17,16 +16,17 @@ namespace DOAN.Service.PBL
[AppService(ServiceType = typeof(IMESInteractionServcie), ServiceLifetime = LifeTime.Transient)]
public class MESInteractionServcie : BaseService, IMESInteractionServcie
{
- private readonly IHubContext notificationHubContext;
- public MESInteractionServcie(IHubContext _notificationHubContext) {
+ private readonly IHubContext notificationHubContext;
- notificationHubContext= _notificationHubContext;
+ public MESInteractionServcie(IHubContext _notificationHubContext)
+ {
+ notificationHubContext = _notificationHubContext;
}
+
public bool TestPLc(string address, PLCTool pLCTool)
{
bool isSucesss = pLCTool.ReadBit(address);
return isSucesss;
-
}
///
@@ -46,17 +46,24 @@ namespace DOAN.Service.PBL
// 2.根据总成零件号 ,版本 查询对应零件号,使得对应料架亮灯
- // 同一个会有多个料架
+ // 同一个会有多个料架
//镜壳 料架层
- List MirrorshellShelfList = Context.Queryable().Where(it => it.Partnumber ==
- SqlFunc.Subqueryable().Where(It => It.Productcode == light.AssemblyPartNumber).Select(it => it.MirrorshellCode)).ToList();
+ List MirrorshellShelfList = Context
+ .Queryable()
+ .Where(it =>
+ it.Partnumber
+ == SqlFunc
+ .Subqueryable()
+ .Where(It => It.Productcode == light.AssemblyPartNumber)
+ .Select(it => it.MirrorshellCode)
+ )
+ .ToList();
//镜体 料架
// Storagelocation MirrorshellBody = Context.Queryable().Where(it => it.Partnumber ==
// SqlFunc.Subqueryable().Where(It => It.Productcode == light.AssemblyPartNumber && It.Version == light.Version).Select(it => it.MirrorbodyCode)).First();
if (MirrorshellShelfList != null && MirrorshellShelfList.Count() > 0)
{
-
foreach (var item1 in MirrorshellShelfList)
{
// 3.对应料架亮灯
@@ -70,10 +77,8 @@ namespace DOAN.Service.PBL
item1.IsLight = 1;
Context.Updateable(item1).ExecuteCommand();
-
}
-
//亮灯日志
Light_Log light_Log = new Light_Log();
light_Log.Id = XUEHUA;
@@ -84,7 +89,6 @@ namespace DOAN.Service.PBL
light_Log.CreatedTime = DateTime.Now;
light_Log.IsSuccess = isSucesss;
-
//Light_Log light_Log2 = new Light_Log();
//light_Log2.Id = XUEHUA;
//light_Log2.LightOperation = 1;
@@ -98,25 +102,22 @@ namespace DOAN.Service.PBL
//light_Log2.IsSuccess = isSucesss;
//Context.Insertable(light_Log2).ExecuteCommand();
result += Context.Insertable(light_Log).ExecuteCommand();
-
}
-
}
else
{
// 发送socket 通知
- string message=$"MES产品编号{light.AssemblyPartNumber}或者版本{light.Version},在PBL中找不到。请维护PBL料架信息";
+ string message =
+ $"MES产品编号{light.AssemblyPartNumber}或者版本{light.Version},在PBL中找不到。请维护PBL料架信息";
notificationHubContext.Clients.All.SendAsync("PBL_bom_except", message);
return false;
}
return result > 0;
-
}
-
///
/// MES灭灯
///
@@ -133,10 +134,13 @@ namespace DOAN.Service.PBL
Context.Insertable(item).ExecuteCommand();
//2 找到对应的库存最大料架 灭灯
- Storagelocation storagelocation = Context.Queryable().Where(it => it.Partnumber.Contains(scan_code)).OrderByDescending(it => it.PackageNum).First();
+ Storagelocation storagelocation = Context
+ .Queryable()
+ .Where(it => it.Partnumber.Contains(scan_code))
+ .OrderByDescending(it => it.PackageNum)
+ .First();
if (storagelocation != null)
{
-
// TODO PLC 交互
bool isSuccess = pLCTool.WriteBit(storagelocation.PlcAddress, false);
@@ -153,14 +157,16 @@ namespace DOAN.Service.PBL
int[] ids = { 1, 2, 3, 4, 5, 6, 7, 8 };
if (ids.Contains(storagelocation.Id))
{
- Context.Updateable().SetColumns(it=>it.IsLight == 0).Where(it=>it.Partnumber == storagelocation.Partnumber).ExecuteCommand();
+ Context
+ .Updateable()
+ .SetColumns(it => it.IsLight == 0)
+ .Where(it => it.Partnumber == storagelocation.Partnumber)
+ .ExecuteCommand();
}
else
{
Context.Updateable(storagelocation).ExecuteCommand();
}
-
-
}
//灭灯日志
Light_Log light_Log = new Light_Log();
@@ -179,9 +185,6 @@ namespace DOAN.Service.PBL
return false;
}
return result > 0;
-
}
}
-
-
-}
\ No newline at end of file
+}
diff --git a/DOAN.ServiceCore/DoanBackgroundService.cs b/DOAN.ServiceCore/DoanBackgroundService.cs
index 619eaf4..0e90ccf 100644
--- a/DOAN.ServiceCore/DoanBackgroundService.cs
+++ b/DOAN.ServiceCore/DoanBackgroundService.cs
@@ -1,35 +1,50 @@
using System;
-using System.Security.Cryptography.X509Certificates;
+using System.Collections.Generic;
+using System.Linq;
+using System.Text.Json;
using System.Threading;
using System.Threading.Tasks;
using DOAN.Infrastructure.PLC;
using DOAN.Model.PBL;
-using DOAN.Model.System;
+using DOAN.ServiceCore.Signalr;
+using Microsoft.AspNetCore.SignalR;
using Microsoft.Extensions.Hosting;
-using SqlSugar;
using SqlSugar.IOC;
+
namespace DOAN.ServiceCore
{
-
///
/// 永驻线程
/// 功能:检测传感器信号,判断箱子数
///
public class DoanBackgroundService : IHostedService, IDisposable
{
+ private readonly IHubContext notificationHubContext;
private readonly CancellationTokenSource _cancellationTokenSource = new CancellationTokenSource();
private Task _executingTask;
private PLCTool pLCTool;
+ private List storagelocationList = new List();
+ private List pointPositionList = new List();
+ private Timer refreshTimer;
+
+ public DoanBackgroundService(IHubContext hubContext)
+ {
+ notificationHubContext = hubContext;
+ }
public Task StartAsync(CancellationToken cancellationToken)
{
pLCTool = new PLCTool();
-
pLCTool.ConnectPLC();
- // 当服务开始时,启动后台任务
+
+ // 初始化料架层和点位表数据
+ RefreshData(null);
+
+ // 启动后台任务
_executingTask = ExecuteAsync(_cancellationTokenSource.Token);
-
+ // 设置定时器每分钟刷新一次料架层和点位表
+ refreshTimer = new Timer(RefreshData, null, TimeSpan.Zero, TimeSpan.FromMinutes(1));
return _executingTask.IsCompleted ? _executingTask : Task.CompletedTask;
}
@@ -39,25 +54,24 @@ namespace DOAN.ServiceCore
// 请求取消后台任务
_cancellationTokenSource.Cancel();
+ // 停止定时器
+ refreshTimer?.Change(Timeout.Infinite, Timeout.Infinite);
+ refreshTimer?.Dispose();
+
// 等待后台任务完成
await Task.WhenAny(_executingTask, Task.Delay(Timeout.Infinite, cancellationToken));
}
- private static bool GetInvertedBit(byte b, int position)
+ private static bool GetInvertedBit(byte b, int position)
{
if (position < 0 || position > 7)
{
throw new ArgumentOutOfRangeException(nameof(position), "Position must be between 0 and 7.");
}
- // 创建一个掩码,其中只有要检查的那一位是1
byte mask = (byte)(1 << position);
-
- // 使用按位与运算符(&)来检查该位是否为1
bool isSet = (b & mask) != 0;
-
- // 返回取反后的值
- return !isSet;
+ return !isSet; // 返回取反后的值
}
///
@@ -71,64 +85,87 @@ namespace DOAN.ServiceCore
{
while (!stoppingToken.IsCancellationRequested)
{
- // 读取PLC I/O状态 12个数组
- byte[] plcSensorValues = pLCTool.ReadAllValue("VB100", 12);
+ // 读取PLC I/O状态(12个字节)
+ byte[] plcSensorValues;
+ try
+ {
+ plcSensorValues = pLCTool.ReadAllValue("VB100", 12);
+ }
+ catch (Exception ex)
+ {
+ Console.WriteLine($"读取PLC数据异常: {ex.Message}\n堆栈跟踪: {ex.StackTrace}");
+ continue;
+ }
- // 获取所有料架层
- List storagelocationList = await DbScoped.SugarScope.CopyNew().Queryable().ToListAsync();
+ var updateStoragelocationList = new List();
+ var inventoryLogs = new List();
- // 获取点位表
- List pointPositionList = await DbScoped.SugarScope.CopyNew().Queryable().ToListAsync();
-
- List updateStoragelocationList = [];
- List inventoryLogs = [];
-
- foreach (Storagelocation layerItem in storagelocationList)
+ foreach (var layerItem in storagelocationList)
{
// 获取这个料架层的点位表
- List layerPoints = pointPositionList.Where(it => it.FkStorageId == layerItem.Id).ToList();
+ var layerPoints = pointPositionList.Where(it => it.FkStorageId == layerItem.Id).ToList();
- if (layerPoints != null && layerPoints.Count > 0)
+ if (layerPoints.Any())
{
int currentPackageCount = 0; // 默认最小值为0
- foreach (PlcAddressTable point in layerPoints)
+ foreach (var point in layerPoints)
{
int row = point.ByteNum - 100;
int col = point.BitNum - 1;
- if (plcSensorValues != null)
+ if (plcSensorValues != null && row >= 0 && row < plcSensorValues.Length)
{
currentPackageCount += GetInvertedBit(plcSensorValues[row], col) ? 1 : 0;
}
}
// 检查箱子数量变化并记录日志
- if (currentPackageCount > layerItem.PackageNum)
+ int previousPackageCount = layerItem.PackageNum.GetValueOrDefault();
+ if (currentPackageCount > previousPackageCount)
{
- UpdateAndLog(layerItem, currentPackageCount, 2, "补料", inventoryLogs);
+ UpdateAndLog(layerItem, currentPackageCount, 2, "出库", inventoryLogs);
updateStoragelocationList.Add(layerItem);
}
- else if (currentPackageCount < layerItem.PackageNum)
+ else if (currentPackageCount < previousPackageCount)
{
- UpdateAndLog(layerItem, currentPackageCount, 1, "出料", inventoryLogs);
+ UpdateAndLog(layerItem, currentPackageCount, 1, "入库", inventoryLogs);
updateStoragelocationList.Add(layerItem);
}
+
+ // 补料报警触发
+ if (layerItem.IsLackAlarm == 1 && currentPackageCount <= layerItem.AlarmNum.GetValueOrDefault())
+ {
+ var alarmData = new
+ {
+ RackCode = layerItem.RackCode,
+ LayerNum = layerItem.LayerNum,
+ CurrentPackageCount = currentPackageCount,
+ AlarmThreshold = layerItem.AlarmNum
+ };
+
+ string alarmMessage = System.Text.Json.JsonSerializer.Serialize(alarmData);
+ await notificationHubContext.Clients.All.SendAsync("PBL_lack_alarm", alarmMessage);
+ }
}
}
// 更新库存
- if (updateStoragelocationList.Count > 0)
+ if (updateStoragelocationList.Any())
{
await DbScoped.SugarScope.CopyNew().Updateable(updateStoragelocationList).ExecuteCommandAsync();
}
// 插入库存变更日志
- if (inventoryLogs.Count > 0)
+ if (inventoryLogs.Any())
{
await DbScoped.SugarScope.CopyNew().Insertable(inventoryLogs).ExecuteCommandAsync();
}
+ // 发送Socket通知
+ string changeMessage = "库存变动";
+ await notificationHubContext.Clients.All.SendAsync("PBL_storagelocation_change", changeMessage);
+
// 添加延迟以避免频繁查询
await Task.Delay(200, stoppingToken);
}
@@ -143,6 +180,27 @@ namespace DOAN.ServiceCore
}
}
+ ///
+ /// 刷新料架层和点位表数据
+ ///
+ ///
+ private void RefreshData(object state)
+ {
+ try
+ {
+ using (var scope = DbScoped.SugarScope.CopyNew())
+ {
+ storagelocationList = scope.Queryable().ToListAsync().Result;
+ pointPositionList = scope.Queryable().ToListAsync().Result;
+ }
+ }
+ catch (Exception ex)
+ {
+ Console.WriteLine($"刷新数据异常: {ex.Message}\n堆栈跟踪: {ex.StackTrace}");
+ // 如果刷新失败,保持现有数据不变
+ }
+ }
+
///
/// 更新料架位置的箱子数量并记录库存日志
///
@@ -151,19 +209,24 @@ namespace DOAN.ServiceCore
/// 操作类型 (1-出库, 2-入库)
/// 操作员名称
/// 库存日志列表
- private void UpdateAndLog(Storagelocation storageLocation, int newPackageCount, int operation, string operatorName, List inventoryLogs)
+ private void UpdateAndLog(
+ Storagelocation storageLocation,
+ int newPackageCount,
+ int operation,
+ string operatorName,
+ List inventoryLogs)
{
storageLocation.PackageNum = newPackageCount;
storageLocation.UpdatedBy = operatorName;
storageLocation.UpdatedTime = DateTime.Now;
- Inventorylog inventoryLog = new Inventorylog
+ var inventoryLog = new Inventorylog
{
Id = SnowFlakeSingle.Instance.NextId().ToString(),
RackCode = storageLocation.RackCode,
Partnumber = storageLocation.Partnumber,
Operation = operation,
- PackageNum = Math.Abs((int)(newPackageCount - storageLocation.PackageNum)),
+ PackageNum = Math.Abs(newPackageCount - storageLocation.PackageNum.GetValueOrDefault()),
CreatedBy = operatorName,
CreatedTime = DateTime.Now.ToLocalTime()
};
@@ -177,17 +240,18 @@ namespace DOAN.ServiceCore
{
pLCTool.ConnectClose();
_cancellationTokenSource.Cancel();
- _executingTask.Wait();
+ _executingTask?.Wait();
_cancellationTokenSource.Dispose();
+ refreshTimer?.Change(Timeout.Infinite, Timeout.Infinite);
+ refreshTimer?.Dispose();
}
catch (Exception ex)
{
Console.WriteLine("DoanBackGround线程Dispose异常:" + ex.Message);
}
-
}
-
-
-
}
}
+
+
+