using DOAN.Infrastructure.PLC;
using DOAN.Model.PBL;
using DOAN.ServiceCore.Signalr;
using Microsoft.AspNetCore.SignalR;
using Microsoft.Extensions.Hosting;
namespace DOAN.ServiceCore
{
///
/// 永驻线程
/// 功能:检测传感器信号,判断箱子数
///
public class DoanBackgroundService2 : BaseService, IHostedService, IDisposable
{
private readonly IHubContext notificationHubContext;
private readonly CancellationTokenSource _cancellationTokenSource =
new CancellationTokenSource();
private Task _executingTask;
private PLCTool pLCTool;
private List storagelocationList = new List();
private List pointPositionList = new List();
private List buttonPositionList = new List();
private Timer refreshTimer;
public DoanBackgroundService2(IHubContext hubContext)
{
notificationHubContext = hubContext;
}
public async Task StartAsync(CancellationToken cancellationToken)
{
Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] PCL定时任务开启!");
pLCTool = new PLCTool();
bool isConnected = pLCTool.ConnectPLC();
Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] PLC初始连接状态: {(isConnected ? "成功" : "失败")}");
// 初始化料架层和点位表数据
await RefreshData(null);
// 启动后台任务
_executingTask = ExecuteAsync(_cancellationTokenSource.Token);
// 设置定时器每10分钟刷新一次料架层和点位表 .FromMinutes(1)
refreshTimer = new Timer(RefreshDataTimerCallback, null, TimeSpan.Zero, TimeSpan.FromMinutes(10));
await (_executingTask.IsCompleted ? _executingTask : Task.CompletedTask);
}
public async Task StopAsync(CancellationToken cancellationToken)
{
// 请求取消后台任务
_cancellationTokenSource.Cancel();
// 停止定时器
refreshTimer?.Change(Timeout.Infinite, Timeout.Infinite);
refreshTimer?.Dispose();
// 等待后台任务完成
await Task.WhenAny(_executingTask, Task.Delay(Timeout.Infinite, cancellationToken));
}
private static bool GetInvertedBit(byte b, int position)
{
if (position < 0 || position > 7)
{
throw new ArgumentOutOfRangeException(
nameof(position),
"Position must be between 0 and 7" + position
);
}
byte mask = (byte)(1 << position);
bool isSet = (b & mask) != 0;
return !isSet; // 返回取反后的值
}
///
/// 功能:检测传感器信号,判断箱子数并更新库存及日志
///
/// 取消令牌
///
private async Task ExecuteAsync(CancellationToken stoppingToken)
{
Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] PCL定时任务ExecuteAsync!");
try
{
while (!stoppingToken.IsCancellationRequested)
{
// 检查PLC连接状态,如果断开则尝试重连
if (!pLCTool.IsConnected())
{
Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] 检测到PLC连接断开,尝试重连...");
// 由于PLCTool中的ReconnectPLC是无限重连的,这里不需要额外的延迟
if (!pLCTool.ReconnectPLC())
{
Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] PLC重连失败,跳过本次循环");
continue;
}
Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] PLC重连成功");
}
// 读取PLC I/O状态(13个字节)
byte[] plcSensorValues;
try
{
// 读取1开头100,101。。。等全部地址数据
plcSensorValues = pLCTool.ReadAllValue("VB100", 13);
if (plcSensorValues != null)
{
Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] 成功读取PLC数据,字节数: {plcSensorValues.Length}");
}
}
catch (Exception ex)
{
Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] 读取PLC数据异常: {ex.Message}\n堆栈跟踪: {ex.StackTrace}");
continue;
}
// 读取按钮PLC I/O状态
foreach (PlcButton button in buttonPositionList)
{
int row = button.Address - 100;
int col = button.Index;
if (
plcSensorValues != null
&& row >= 0
&& row < plcSensorValues.Length
&& !GetInvertedBit(plcSensorValues[row], col)
)
{
// 按钮按下灭灯
if (button.Code == "灭灯按钮")
{
var offLightstoragelocation = await Context
.Queryable()
.Where(it => it.Id == button.StoragelocationId)
.FirstAsync();
bool isSuccess = pLCTool.WriteBit(
offLightstoragelocation.PlcAddress,
false
);
if (isSuccess)
{
offLightstoragelocation.IsLight = 0;
await Context
.Updateable(offLightstoragelocation)
.ExecuteCommandAsync();
//灭灯日志
Light_Log light_Log = new Light_Log
{
Id = SnowFlakeSingle.Instance.NextId().ToString(),
LightOperation = 2,
LayerNum = offLightstoragelocation.LayerNum,
ShelfCode = offLightstoragelocation.RackCode,
IsSuccess = isSuccess,
Operationer = "按钮手动灭灯",
CreatedTime = DateTime.Now
};
await Context.Insertable(light_Log).ExecuteCommandAsync();
}
await notificationHubContext.Clients.All.SendAsync(
"PBL_storagelocation_change",
"手动灭灯"
);
}
// 镜体补料按钮
if (button.Code == "镜体补料按钮")
{
bool lightStatus = pLCTool.ReadBit("V208.4");
// 原本灭灯,亮灯补料
if (!lightStatus)
{
AlarmLog alarmLog = new AlarmLog
{
Id = SnowFlakeSingle.Instance.NextId().ToString(),
Name = "镜体需要补料",
Code = "镜体补料",
StoragelocationId = 0,
Type = 2,
Status = 1,
ActionTime = DateTime.Now,
EndTime = DateTime.Now
};
await Context.Insertable(alarmLog).ExecuteCommandAsync();
var alarmData = new
{
RackCode = "镜体需要补料",
LayerNum = 1,
CurrentPackageCount = 0,
AlarmThreshold = 1,
ActionTime = DateTime
.Now.ToString("yyyy-MM-dd HH:mm:ss")
.ToString(),
};
string alarmMessage = System.Text.Json.JsonSerializer.Serialize(
alarmData
);
await notificationHubContext.Clients.All.SendAsync(
"PBL_lack_alarm",
alarmMessage
);
}
else
{
// 原本亮灯,按一下灭灯
pLCTool.WriteBit("V208.4", false);
}
}
}
}
var updateStoragelocationList = new List();
var inventoryLogs = new List();
foreach (var layerItem in storagelocationList)
{
// 获取这个料架层的点位表
var layerPoints = await Context
.Queryable()
.Where(it => it.FkStorageId == layerItem.Id)
.ToListAsync();
if (layerPoints.Any())
{
int currentPackageCount = 0; // 默认最小值为0
foreach (var point in layerPoints)
{
int row = point.ByteNum - 100;
int col = point.BitNum - 1;
if (
plcSensorValues != null
&& row >= 0
&& row < plcSensorValues.Length
)
{
currentPackageCount += GetInvertedBit(plcSensorValues[row], col)
? 1
: 0;
}
}
// 检查箱子数量变化并记录日志
int previousPackageCount = layerItem.PackageNum.GetValueOrDefault();
if (currentPackageCount > previousPackageCount)
{
UpdateAndLog(
layerItem,
currentPackageCount,
2,
"出库",
inventoryLogs
);
updateStoragelocationList.Add(layerItem);
}
else if (currentPackageCount < previousPackageCount)
{
UpdateAndLog(
layerItem,
currentPackageCount,
1,
"入库",
inventoryLogs
);
updateStoragelocationList.Add(layerItem);
}
// 补料报警触发
if (
layerItem.IsLackAlarm == 1
&& currentPackageCount < layerItem.AlarmNum
)
{
// 是否已经报警过,并且
bool hasLastAlarm = await Context
.Queryable()
.Where(it => it.StoragelocationId == layerItem.Id)
.Where(it => it.Type == 1)
.Where(it => it.Status == 1)
.Where(it => DateTime.Now <= it.EndTime)
.OrderBy(it => it.ActionTime, OrderByType.Desc)
.AnyAsync();
if (!hasLastAlarm)
{
string layerName = layerItem.LayerNum == 1 ? "上层" : "中层";
AlarmLog alarmLog = new AlarmLog
{
Id = SnowFlakeSingle.Instance.NextId().ToString(),
Name =
$"镜壳需补料:{layerItem.RackCode} {layerName} 阈值{layerItem.AlarmNum}",
Code = "镜壳补料",
StoragelocationId = layerItem.Id,
Type = 1,
Status = 1,
ActionTime = DateTime.Now,
// 过X分钟超时jishi
EndTime = DateTime.Now.AddMinutes(2)
};
await Context.Insertable(alarmLog).ExecuteCommandAsync();
var alarmData = new
{
RackCode = layerItem.RackCode,
LayerNum = layerItem.LayerNum,
CurrentPackageCount = currentPackageCount,
AlarmThreshold = layerItem.AlarmNum,
ActionTime = DateTime
.Now.ToString("yyyy-MM-dd HH:mm:ss")
.ToString(),
};
string alarmMessage = System.Text.Json.JsonSerializer.Serialize(
alarmData
);
await notificationHubContext.Clients.All.SendAsync(
"PBL_lack_alarm",
alarmMessage
);
}
}
}
}
// 更新库存
if (updateStoragelocationList.Any())
{
await Context
.Updateable(updateStoragelocationList)
.IgnoreColumns(it => new
{
it.IsLight,
it.IsLackAlarm,
it.AlarmNum,
it.MaxCapacity
})
.ExecuteCommandAsync();
// 发送库存变更Socket通知
string changeMessage = "库存变动";
await notificationHubContext.Clients.All.SendAsync(
"PBL_storagelocation_change",
changeMessage
);
}
// 插入库存变更日志
if (inventoryLogs.Any())
{
await Context.Insertable(inventoryLogs).ExecuteCommandAsync();
}
// 添加延迟以避免频繁查询(暂定3秒防误触)
await Task.Delay(2000, stoppingToken);
}
}
catch (OperationCanceledException)
{
Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] 任务已取消");
}
catch (Exception ex)
{
Console.WriteLine(
$"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] DoanBackGround线程ExecuteAsync异常: {ex.Message}\n堆栈跟踪: {ex.StackTrace}"
);
}
}
///
/// 刷新料架层和点位表数据
///
///
private async Task RefreshData(object state)
{
try
{
Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] 开始刷新料架点位和按钮数据");
// 检查PLC连接状态,如果断开则尝试重连
if (!pLCTool.IsConnected())
{
Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] 检测到PLC连接断开,尝试重连...");
// 由于PLCTool中的ReconnectPLC是无限重连的,这里不需要额外的处理
if (!pLCTool.ReconnectPLC())
{
Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] PLC重连失败,但继续执行刷新操作");
}
else
{
Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] PLC重连成功");
}
}
var newStoragelocationList = await Context.Queryable().ToListAsync();
var newPointPositionList = await Context.Queryable().ToListAsync();
var newButtonPositionList = await Context.Queryable().ToListAsync();
// 原子性地更新数据
storagelocationList = newStoragelocationList;
pointPositionList = newPointPositionList;
buttonPositionList = newButtonPositionList;
Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] 刷新料架点位和按钮完成: 料架{storagelocationList.Count}个, 点位{pointPositionList.Count}个, 按钮{buttonPositionList.Count}个");
}
catch (Exception ex)
{
Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] 刷新数据异常: {ex.Message}\n堆栈跟踪: {ex.StackTrace}");
// 如果刷新失败,保持现有数据不变
}
}
///
/// 用于Timer回调的适配器方法
///
///
private void RefreshDataTimerCallback(object state)
{
_ = RefreshData(state); // 不等待异步操作完成,避免阻塞Timer
}
///
/// 更新料架位置的箱子数量并记录库存日志
///
/// 料架位置对象
/// 新的箱子数量
/// 操作类型 (1-出库, 2-入库)
/// 操作员名称
/// 库存日志列表
private void UpdateAndLog(
Storagelocation storageLocation,
int newPackageCount,
int operation,
string operatorName,
List inventoryLogs
)
{
storageLocation.PackageNum = newPackageCount;
storageLocation.UpdatedBy = operatorName;
storageLocation.UpdatedTime = DateTime.Now;
var inventoryLog = new Inventorylog
{
Id = SnowFlakeSingle.Instance.NextId().ToString(),
RackCode = storageLocation.RackCode,
Partnumber = storageLocation.Partnumber,
Operation = operation,
PackageNum = Math.Abs(
newPackageCount - storageLocation.PackageNum.GetValueOrDefault()
),
CreatedBy = operatorName,
CreatedTime = DateTime.Now.ToLocalTime()
};
inventoryLogs.Add(inventoryLog);
}
public void Dispose()
{
try
{
// 取消令牌源
_cancellationTokenSource.Cancel();
// 等待任务完成,但设置超时以避免死锁
if (_executingTask != null)
{
Task.WaitAny(_executingTask, Task.Delay(5000)); // 最多等待5秒
}
// 释放资源
_cancellationTokenSource.Dispose();
refreshTimer?.Change(Timeout.Infinite, Timeout.Infinite);
refreshTimer?.Dispose();
pLCTool?.ConnectClose();
}
catch (Exception ex)
{
Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] DoanBackGround线程Dispose异常: {ex.Message}");
}
}
}
}