478 lines
22 KiB
C#
478 lines
22 KiB
C#
using DOAN.Infrastructure.PLC;
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using DOAN.Model.PBL;
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using DOAN.ServiceCore.Signalr;
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using Microsoft.AspNetCore.SignalR;
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using Microsoft.Extensions.Hosting;
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namespace DOAN.ServiceCore
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{
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/// <summary>
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/// 永驻线程
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/// 功能：检测传感器信号，判断箱子数
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/// </summary>
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public class DoanBackgroundService2 : BaseService<Storagelocation>, IHostedService, IDisposable
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{
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private readonly IHubContext<PBLhub> notificationHubContext;
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private readonly CancellationTokenSource _cancellationTokenSource =
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new CancellationTokenSource();
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private Task _executingTask;
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private PLCTool pLCTool;
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private List<Storagelocation> storagelocationList = new List<Storagelocation>();
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private List<PlcAddressTable> pointPositionList = new List<PlcAddressTable>();
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private List<PlcButton> buttonPositionList = new List<PlcButton>();
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private Timer refreshTimer;
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public DoanBackgroundService2(IHubContext<PBLhub> hubContext)
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{
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notificationHubContext = hubContext;
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}
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public async Task StartAsync(CancellationToken cancellationToken)
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{
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Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] PCL定时任务开启！");
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pLCTool = new PLCTool();
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bool isConnected = pLCTool.ConnectPLC();
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Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] PLC初始连接状态: {(isConnected ? "成功" : "失败")}");
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// 初始化料架层和点位表数据
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await RefreshData(null);
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// 启动后台任务
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_executingTask = ExecuteAsync(_cancellationTokenSource.Token);
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// 设置定时器每10分钟刷新一次料架层和点位表 .FromMinutes(1)
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refreshTimer = new Timer(RefreshDataTimerCallback, null, TimeSpan.Zero, TimeSpan.FromMinutes(10));
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await (_executingTask.IsCompleted ? _executingTask : Task.CompletedTask);
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}
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public async Task StopAsync(CancellationToken cancellationToken)
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{
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// 请求取消后台任务
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_cancellationTokenSource.Cancel();
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// 停止定时器
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refreshTimer?.Change(Timeout.Infinite, Timeout.Infinite);
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refreshTimer?.Dispose();
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// 等待后台任务完成
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await Task.WhenAny(_executingTask, Task.Delay(Timeout.Infinite, cancellationToken));
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}
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private static bool GetInvertedBit(byte b, int position)
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{
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if (position < 0 || position > 7)
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{
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throw new ArgumentOutOfRangeException(
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nameof(position),
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"Position must be between 0 and 7" + position
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);
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}
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byte mask = (byte)(1 << position);
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bool isSet = (b & mask) != 0;
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return !isSet; // 返回取反后的值
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}
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/// <summary>
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/// 功能：检测传感器信号，判断箱子数并更新库存及日志
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/// </summary>
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/// <param name="stoppingToken">取消令牌</param>
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/// <returns></returns>
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private async Task ExecuteAsync(CancellationToken stoppingToken)
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{
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Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] PCL定时任务ExecuteAsync！");
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try
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{
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while (!stoppingToken.IsCancellationRequested)
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{
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// 检查PLC连接状态，如果断开则尝试重连
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if (!pLCTool.IsConnected())
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{
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Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] 检测到PLC连接断开，尝试重连...");
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// 由于PLCTool中的ReconnectPLC是无限重连的，这里不需要额外的延迟
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if (!pLCTool.ReconnectPLC())
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{
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Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] PLC重连失败，跳过本次循环");
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continue;
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}
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Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] PLC重连成功");
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}
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// 读取PLC I/O状态（13个字节）
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byte[] plcSensorValues;
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try
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{
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// 读取1开头100,101。。。等全部地址数据
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plcSensorValues = pLCTool.ReadAllValue("VB100", 13);
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if (plcSensorValues != null)
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{
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Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] 成功读取PLC数据，字节数: {plcSensorValues.Length}");
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}
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}
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catch (Exception ex)
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{
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Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] 读取PLC数据异常: {ex.Message}\n堆栈跟踪: {ex.StackTrace}");
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continue;
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}
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// 读取按钮PLC I/O状态
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foreach (PlcButton button in buttonPositionList)
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{
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int row = button.Address - 100;
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int col = button.Index;
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if (
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plcSensorValues != null
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&& row >= 0
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&& row < plcSensorValues.Length
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&& !GetInvertedBit(plcSensorValues[row], col)
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)
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{
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// 按钮按下灭灯
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if (button.Code == "灭灯按钮")
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{
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var offLightstoragelocation = await Context
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.Queryable<Storagelocation>()
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.Where(it => it.Id == button.StoragelocationId)
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.FirstAsync();
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bool isSuccess = pLCTool.WriteBit(
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offLightstoragelocation.PlcAddress,
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false
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);
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if (isSuccess)
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{
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offLightstoragelocation.IsLight = 0;
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await Context
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.Updateable(offLightstoragelocation)
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.ExecuteCommandAsync();
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//灭灯日志
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Light_Log light_Log = new Light_Log
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{
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Id = SnowFlakeSingle.Instance.NextId().ToString(),
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LightOperation = 2,
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LayerNum = offLightstoragelocation.LayerNum,
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ShelfCode = offLightstoragelocation.RackCode,
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IsSuccess = isSuccess,
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Operationer = "按钮手动灭灯",
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CreatedTime = DateTime.Now
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};
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await Context.Insertable(light_Log).ExecuteCommandAsync();
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}
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await notificationHubContext.Clients.All.SendAsync(
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"PBL_storagelocation_change",
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"手动灭灯"
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);
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}
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// 镜体补料按钮
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if (button.Code == "镜体补料按钮")
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{
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bool lightStatus = pLCTool.ReadBit("V208.4");
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// 原本灭灯，亮灯补料
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if (!lightStatus)
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{
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AlarmLog alarmLog = new AlarmLog
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{
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Id = SnowFlakeSingle.Instance.NextId().ToString(),
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Name = "镜体需要补料",
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Code = "镜体补料",
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StoragelocationId = 0,
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Type = 2,
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Status = 1,
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ActionTime = DateTime.Now,
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EndTime = DateTime.Now
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};
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await Context.Insertable(alarmLog).ExecuteCommandAsync();
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var alarmData = new
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{
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RackCode = "镜体需要补料",
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LayerNum = 1,
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CurrentPackageCount = 0,
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AlarmThreshold = 1,
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ActionTime = DateTime
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.Now.ToString("yyyy-MM-dd HH:mm:ss")
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.ToString(),
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};
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string alarmMessage = System.Text.Json.JsonSerializer.Serialize(
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alarmData
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);
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await notificationHubContext.Clients.All.SendAsync(
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"PBL_lack_alarm",
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alarmMessage
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);
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}
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else
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{
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// 原本亮灯，按一下灭灯
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pLCTool.WriteBit("V208.4", false);
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}
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}
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}
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}
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var updateStoragelocationList = new List<Storagelocation>();
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var inventoryLogs = new List<Inventorylog>();
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foreach (var layerItem in storagelocationList)
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{
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// 获取这个料架层的点位表
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var layerPoints = await Context
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.Queryable<PlcAddressTable>()
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.Where(it => it.FkStorageId == layerItem.Id)
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.ToListAsync();
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if (layerPoints.Any())
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{
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int currentPackageCount = 0; // 默认最小值为0
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foreach (var point in layerPoints)
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{
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int row = point.ByteNum - 100;
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int col = point.BitNum - 1;
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if (
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plcSensorValues != null
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&& row >= 0
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&& row < plcSensorValues.Length
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)
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{
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currentPackageCount += GetInvertedBit(plcSensorValues[row], col)
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? 1
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: 0;
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}
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}
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// 检查箱子数量变化并记录日志
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int previousPackageCount = layerItem.PackageNum.GetValueOrDefault();
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if (currentPackageCount > previousPackageCount)
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{
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UpdateAndLog(
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layerItem,
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currentPackageCount,
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2,
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"出库",
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inventoryLogs
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);
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updateStoragelocationList.Add(layerItem);
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}
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else if (currentPackageCount < previousPackageCount)
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{
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UpdateAndLog(
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layerItem,
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currentPackageCount,
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1,
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"入库",
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inventoryLogs
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);
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updateStoragelocationList.Add(layerItem);
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}
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// 补料报警触发
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if (
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layerItem.IsLackAlarm == 1
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&& currentPackageCount < layerItem.AlarmNum
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)
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{
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// 是否已经报警过,并且
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bool hasLastAlarm = await Context
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.Queryable<AlarmLog>()
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.Where(it => it.StoragelocationId == layerItem.Id)
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.Where(it => it.Type == 1)
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.Where(it => it.Status == 1)
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.Where(it => DateTime.Now <= it.EndTime)
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.OrderBy(it => it.ActionTime, OrderByType.Desc)
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.AnyAsync();
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if (!hasLastAlarm)
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{
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string layerName = layerItem.LayerNum == 1 ? "上层" : "中层";
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AlarmLog alarmLog = new AlarmLog
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{
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Id = SnowFlakeSingle.Instance.NextId().ToString(),
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Name =
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$"镜壳需补料:{layerItem.RackCode} {layerName} 阈值{layerItem.AlarmNum}",
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Code = "镜壳补料",
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StoragelocationId = layerItem.Id,
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Type = 1,
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Status = 1,
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ActionTime = DateTime.Now,
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// 过X分钟超时jishi
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EndTime = DateTime.Now.AddMinutes(2)
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};
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await Context.Insertable(alarmLog).ExecuteCommandAsync();
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var alarmData = new
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{
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RackCode = layerItem.RackCode,
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LayerNum = layerItem.LayerNum,
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CurrentPackageCount = currentPackageCount,
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AlarmThreshold = layerItem.AlarmNum,
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ActionTime = DateTime
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.Now.ToString("yyyy-MM-dd HH:mm:ss")
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.ToString(),
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};
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string alarmMessage = System.Text.Json.JsonSerializer.Serialize(
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alarmData
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);
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await notificationHubContext.Clients.All.SendAsync(
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"PBL_lack_alarm",
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alarmMessage
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);
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}
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}
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}
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}
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// 更新库存
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if (updateStoragelocationList.Any())
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{
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await Context
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.Updateable(updateStoragelocationList)
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.IgnoreColumns(it => new
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{
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it.IsLight,
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it.IsLackAlarm,
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it.AlarmNum,
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it.MaxCapacity
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})
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.ExecuteCommandAsync();
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// 发送库存变更Socket通知
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string changeMessage = "库存变动";
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await notificationHubContext.Clients.All.SendAsync(
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"PBL_storagelocation_change",
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changeMessage
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);
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}
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// 插入库存变更日志
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if (inventoryLogs.Any())
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{
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await Context.Insertable(inventoryLogs).ExecuteCommandAsync();
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}
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// 添加延迟以避免频繁查询(暂定3秒防误触)
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await Task.Delay(2000, stoppingToken);
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}
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}
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catch (OperationCanceledException)
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{
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Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] 任务已取消");
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}
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catch (Exception ex)
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{
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Console.WriteLine(
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$"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] DoanBackGround线程ExecuteAsync异常: {ex.Message}\n堆栈跟踪: {ex.StackTrace}"
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);
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}
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}
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/// <summary>
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/// 刷新料架层和点位表数据
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/// </summary>
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/// <param name="state"></param>
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private async Task RefreshData(object state)
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{
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try
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{
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Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] 开始刷新料架点位和按钮数据");
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// 检查PLC连接状态，如果断开则尝试重连
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if (!pLCTool.IsConnected())
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{
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Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] 检测到PLC连接断开，尝试重连...");
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// 由于PLCTool中的ReconnectPLC是无限重连的，这里不需要额外的处理
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if (!pLCTool.ReconnectPLC())
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{
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Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] PLC重连失败，但继续执行刷新操作");
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}
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else
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{
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Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] PLC重连成功");
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}
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}
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var newStoragelocationList = await Context.Queryable<Storagelocation>().ToListAsync();
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var newPointPositionList = await Context.Queryable<PlcAddressTable>().ToListAsync();
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var newButtonPositionList = await Context.Queryable<PlcButton>().ToListAsync();
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// 原子性地更新数据
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storagelocationList = newStoragelocationList;
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pointPositionList = newPointPositionList;
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buttonPositionList = newButtonPositionList;
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Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] 刷新料架点位和按钮完成: 料架{storagelocationList.Count}个, 点位{pointPositionList.Count}个, 按钮{buttonPositionList.Count}个");
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}
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catch (Exception ex)
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{
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Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] 刷新数据异常: {ex.Message}\n堆栈跟踪: {ex.StackTrace}");
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// 如果刷新失败，保持现有数据不变
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}
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}
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/// <summary>
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/// 用于Timer回调的适配器方法
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/// </summary>
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/// <param name="state"></param>
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private void RefreshDataTimerCallback(object state)
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{
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_ = RefreshData(state); // 不等待异步操作完成，避免阻塞Timer
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}
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/// <summary>
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/// 更新料架位置的箱子数量并记录库存日志
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/// </summary>
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/// <param name="storageLocation">料架位置对象</param>
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/// <param name="newPackageCount">新的箱子数量</param>
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/// <param name="operation">操作类型 (1-出库, 2-入库)</param>
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/// <param name="operatorName">操作员名称</param>
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/// <param name="inventoryLogs">库存日志列表</param>
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private void UpdateAndLog(
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Storagelocation storageLocation,
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int newPackageCount,
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int operation,
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string operatorName,
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List<Inventorylog> inventoryLogs
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)
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{
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storageLocation.PackageNum = newPackageCount;
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storageLocation.UpdatedBy = operatorName;
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storageLocation.UpdatedTime = DateTime.Now;
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var inventoryLog = new Inventorylog
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{
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Id = SnowFlakeSingle.Instance.NextId().ToString(),
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RackCode = storageLocation.RackCode,
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Partnumber = storageLocation.Partnumber,
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Operation = operation,
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PackageNum = Math.Abs(
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newPackageCount - storageLocation.PackageNum.GetValueOrDefault()
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),
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CreatedBy = operatorName,
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CreatedTime = DateTime.Now.ToLocalTime()
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};
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inventoryLogs.Add(inventoryLog);
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}
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public void Dispose()
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{
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try
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{
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// 取消令牌源
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_cancellationTokenSource.Cancel();
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// 等待任务完成，但设置超时以避免死锁
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if (_executingTask != null)
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{
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Task.WaitAny(_executingTask, Task.Delay(5000)); // 最多等待5秒
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}
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// 释放资源
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_cancellationTokenSource.Dispose();
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refreshTimer?.Change(Timeout.Infinite, Timeout.Infinite);
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refreshTimer?.Dispose();
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pLCTool?.ConnectClose();
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}
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catch (Exception ex)
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{
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Console.WriteLine($"[{DateTime.Now:yyyy-MM-dd HH:mm:ss}] DoanBackGround线程Dispose异常: {ex.Message}");
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}
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}
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}
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}
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